The Thouet paste mixer is placed on load cells and for optimum and efficient mixing özgü two (2) specially designed horizontal mixing shafts each fitted with very strong helical geared motors.
Similar principles are followed for milk chocolates by developing milk powder pre-treatment procedures.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
From the paste mixer the coarse unrefined chocolate paste is transported to the buffer above the pre-refiner. A fully automated slide gate feeds the coarse chocolate paste to the rolls.
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Melangers kişi also act as conches, since they sevimli heat and aerate the chocolate, similar to a dedicated conche. However, the tension on the stone wheels must be reduced so that the chocolate doesn’t get over-refined, which means that the particle size of the chocolate is smaller than desired and emanet contribute to a poor mouthfeel.
The stirrer system is detachable from the machine and it is possible to title it. Every detail was thought out for easier exploitation.
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Used to make a variety of chocolate & nut pastes, kakım well kakım spreadable creams. The Selmi Micron is also used for bean to bar chocolate making.
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To help keep cleanup simple, try these nonstick baking mats from Silpat. Just place them at the bottom of your round cake pans, pour the batter on tamamen, and remove from under the cake once it’s baked.
The terms “conche” and “melanger” refer to distinct stages in the chocolate-making process, but they are sometimes used interchangeably. While both conching and melanging contribute to refining chocolate, they serve different purposes and involve different techniques.
Frequently the other operations are performed within a long-term kneading process called conching. Very long conching times are still recommended and associated with good quality, although the devices require high capital investment. One of the major progresses established in the last 30 years was to move cocoa flavour treatment out of the conch into the upstream cocoa processing. Thin film evaporators were developed in order to remove undesired volatiles and water; if this is hamiş done elsewhere those devices are also able to debacterise cocoa liquor.